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Farmin
COW DUNG
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Organic Fertilizers
Factory-Level Processing of Cow Dung – Step-by-Step Guide
1. Raw Material Collection
Collect fresh cow dung from dairy farms or gaushalas.
Ensure the dung is free from non-organic waste (plastic, metal, glass, etc.).
Segregate urine or excess moisture content if present.
2. Pre-Treatment / Sieving
Filter cow dung using coarse mesh sieves to remove straw, stones, or large particles.
Optional: Add agricultural waste or sawdust to adjust texture and nutrient profile.
3. Composting / Fermentation (if required)
Cow dung can be composted aerobically in windrows or compost pits.
Time: 30–45 days with regular turning to aerate.
Resulting compost is rich in nutrients and less odorous.
4. Drying
Dry cow dung to reduce moisture content to 10–15%.
Methods:
Sun drying (open yard or drying trays)
Mechanical dryers (tray dryer, rotary dryer)
Final product should be dry and crumbly.
5. Grinding (if producing powder or pellets)
Dried dung is ground into fine particles using a hammer mill or pulverizer.
Ensures uniform texture and easy handling for further processing.
6. Pelletizing (Optional)
Ground cow dung can be formed into pellets using a pellet machine.
Size: 3mm to 10mm diameter
Increases bulk density and makes it ideal for packaging or burning (as fuel).
7. Sieving & Quality Check
Remove oversized particles or unground lumps.
Quality tests include moisture level, organic content, and pH level.
8. Packaging
Use HDPE bags, kraft paper bags, or laminated pouches.
For export: Vacuum sealing or moisture-barrier packaging is used.
Print details like product name, usage, weight, and safety instructions.
9. Storage
Store in a dry, shaded area to prevent moisture absorption.
Maintain proper stacking and avoid contact with walls or floor.
10. Final Uses / End Products
Organic Fertilizer (loose, powder, or pellet form)
Biofuel Briquettes
Dhoop sticks & incense base
Cow dung logs (for cremation or eco-fuel)
Biogas input
Cow dung paint or plaster (construction & eco-products)
Machines Commonly Used
Cow Dung Dewatering Machine
Compost Turner
Tray or Rotary Dryer
Pulverizer / Grinder
Pellet Machine / Briquette Press
Packaging Machine
Sieving Machine
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